DHL Express Logistics
Staging Pavilions

Two 118,900 sq ft DHL-ULD Logistics – Americas HUB Buildings
CVG Airport – Erlanger, KY

Project Profile

The Rundown

The Legacy Building Solutions team designed and constructed two custom 118,900 sf tension fabric pavilion structures for DHL Express at their hub at the Cincinnati/Northern Kentucky International Airport.

Customer Success

“It was a priority to get the new building operating quickly so we could continue our programming. They were totally committed to doing whatever was necessary to support our project.”

Steve Henry | OKC Tennis Center

“Legacy Building Solutions has given Solar Ship more than just a state-of-the-art hangar and assembly building. Through our close collaboration, their design incorporates a self-reliant photovoltaic power package that sits above the fabric roof, allowing our building operations to be entirely off-grid. In addition, Legacy’s foundation design allowed us to re-use an existing concrete pad, saving us time and money during construction. These innovations were part of our top-level requirements, and delivering on them really sets Legacy apart from the traditional building segment.”

Lewis Reford | Solar Ship

Feature Details

  • Two mirrored structures each 205’ x 580’
  • 20 oz. PVC fabric membrane with acrylic topcoat – gray, white and yellow
  • All framing members factory finished with white primer
  • Pavilion structures with one wall fully enclosed
  • Sidewall fabric terminated at 8’ above grade; endwall fabric terminated at 14’ above grade
  • 8 jack beam openings 39’ wide x 14’ high in facing sidewalls (4 per building)
  • 2’ differential frame lengths to accommodate wide door header and site slope
  • 28 ARV-2000 passive aluminum roof vents on each structure
  • Delivered and installed on a critical time path to allow for continuous operations of the DHL Hub; completed on time and on budget
  • 20psf ground snow load, 125 mph wind speed
  • Building use: Airport logistics and staging

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